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Sabtu, 11 Januari 2014

Advantages Of Using Structural Foam

By Marissa Velazquez


Using structural foam is becoming increasingly popular today for many reasons. Companies both big and small are realizing its potential and are taking advantage of it to produce their products. In addition to its low cost, it also makes use of lightweight and efficient materials. This helps companies save on handling and shipping costs. However, there are more benefits to using this remarkable technology.

Standardized injection machines are also a cheap way to get ready to make a new product which has the same features. Simply put, many different parts can be mass-produced with identical features. For example, if a company makes various sized toolboxes these can be made to appear identical using the same mold.

Additionally, it ensures that many different varieties of parts can be produced with one machine. On top of that, the equipment can support two various colors and forms of materials simultaneously. This saves big money for the business when they can create several editions of an identical product at the same time.

The other machines cost $1 million and over. Rather than having a number of these expensive machines for various products a business can purchase one machine to accomplish an equivalent job. All aspects are computerized, which suggests the planning process is simple and easy. A worker simply types in the specifications together with the desired quantities. The computer does the remainder.

Plus, different products can be strategically placed at different positions within the mold process. This optimizes the use of materials because each part is laid out efficiently on the mold. The left side of one part can be made adjacent to, or gated next to another part, thereby making the best utilization of raw materials.

The whole process uses low-pressure methods to create the items. The result is less war-page and higher quality control. The pieces are identical in quality since each pieces made right next to each other in the same manner. Still, the whole process is fast because the machines use certain techniques during the manufacturing process.

The firm now has an extensive array of flexibility. These technique help the firm to cover again the progression process yet will still allow them to make adjustments. This is beneficial and definitely helps through the development aspect. Production costs turn out to be lower because the process has less wasted time and material at the maturity phase.

However, the benefits do not stop here. The new material is stronger than, or equal to metal. The weight is lower than its counterpart, but the strength to weight ratio is typically stronger than metal. Even as counterpart, solid plastic is not as strong as using injection materials. This fact alone gives injection a big money-saving advantage compared with other techniques.

Taking advantage of structural foam is easy to do today. The cost of buying the equipment is actually lower than the cost of buying other types of production machines. Plus, one machine can do the work of several others using different kinds of raw materials. It makes sense to further investigate the possibilities of this technology.




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